Converted Rework Flow: Handling Rejected Material in ManufApp

Converted Rework Flow: Handling Rejected Material in ManufApp

Rejected material isn’t always scrap. Many RM, WIP, and even FG lots contain usable quantity that can be recovered. The Converted Rework flow helps you salvage that usable portion, convert it into good stock, and keep full traceability—without treating it as fresh material consumption.

Objective

To recover usable quantities from rejected RM, WIP, or FG by capturing the rework action, converting the acceptable portion into good stock, and automatically maintaining audit-ready traceability.


Process Steps

Step 1. Check Rejected Stock

Go to Inventory → Warehouses → Live Inventory.
Open the Rejected tab.


Step 2. Start Rework from Rejected Lot

In the Rejected tab, choose the lot you want to rework.
Click the Converted Rework (∞) icon.

In Step 1 – Rework Details:

  • Verify lot details

  • Enter Qty to Rework
    Click Next.




Step 3. Convert Reworked Qty to Good Stock

In Step 2 – Converted Items:

  • Select the correct Item Code

  • Enter Converted Qty (cannot exceed rework qty)

  • Fill Mfg Date / Expiry Date

  • Add remarks if needed



Click Submit.

A confirmation appears:
“Selected items reworked successfully.”


Step 4. Verify Final Inventory

Go back to Live Inventory and search for the item.
You will see:

  • A new accepted lot created with the converted quantity

  • The original rejected lot updated with reduced qty




Conclusion

The Converted Rework flow provides a controlled, traceable route to recover usable material from rejected lots. Once submitted, ManufApp automatically adjusts the rejected lot, creates a new accepted lot, and logs every action—eliminating manual stock corrections, improving accuracy, and ensuring full audit compliance.


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